LED TV Assembly Line

TV assembly line is composed of production line, aging line, and moving table. Its size can be customized according to the area of the work shop. It is suitable for TV production of all sizes, from 15 inches to 65 inches. The most used TV production lines are 43 inches, 55 inches, and 65 inches led tv assembly line.

Tv assembly line which is used for assembling led tv consisting of assembly line and aging line, can be for automatic and manual based on the production capacity.

The assembly line refers to the equipment that is slowly moving in the circulation processing system, the new items are added to the assembly process, and the finished assembly series is completed.
The production line consists of a steel structure guide rail, a bent plate chain and a special needle roller chain. The chain plate is used to drive the electric vehicle to operate on the lower circular plane to achieve the production process. The assembly line adopts the combined assembly mode, and the number of stations can be set according to the process requirements.
The workstation is equipped with electric fan, fluorescent lamp, gas pipeline, steel decorative panel (aluminum decorative panel), fixture, power socket, tool box, steel box (stainless steel box) and other system configurations, suitable for electric vehicles, Automated production assembly and transportation requirements for motorcycles, air conditioners, refrigerators, washing machines, electric control cabinets and other industries.

LED TV assembly line function

Production capacity is relatively stable. The automatic machining system consists of one or more machine tools. When a fault occurs, it has the ability to degrade the operation. The material transfer system also has the ability to bypass the faulty machine.
High equipment utilization. After a set of machine tools are programmed into the assembly line, the output is several times higher than the output of this group of machines when dispersing single machines.
The number of products in production is reduced by about 80%.
The product quality is high. During the processing of the parts, the loading and unloading is completed once, the machining precision is high, and the processing form is stable.

LED TV assembly lifting line - assembly work process

Each station of the linear body is provided with a foot valve. The stop action is controlled by the foot valve. When the assembly line is assembled, the stop block can not advance the pallet. After the assembly work is completed, the stopper falls and the tray enters the next process. When the S1 detects the tray, the stopper operates, the tray is released, and the tray enters the lifting table.
The assembly line is used for the powertrain and the left and right axles and the front beam. The wire body is transported by accumulating motorized roller conveyor, which is divided into upper and lower layers. The upper layer is the assembly station, the lower layer is for empty tray return, and the lifting body is used at both ends of the line body for the transportation between the upper and lower layers. The main components are: drive station, skeleton, roller, lifting workbench, pit cover, tray, stopper, electronic control system and so on.
The large parts to be loaded mainly include a central panel, a harness assembly, a speaker, a retractor, a relay, an airbag, and a fascia. The assembly line is packed in the form of a ground trolley. The board can be rotated on the trolley to facilitate all the assembly work. The trolley adopts the movable angle wheel and the brake mechanism is arranged on the universal wheel to facilitate the assembly of the trolley to ensure the assembly quality.

LED TV assembly line application range

According to different demand differences, the minimum level of control and multi-function is applied to each work unit. The system integration application that realizes the flow operation mode mainly includes: automobile turbine pressure assembly assembly line, automobile air conditioner assembly line and riveting special plane, automobile fuel pump assembly line, automobile instrument panel assembly assembly line, automobile airbag and seat belt, automobile clutch assembly line. Automobile steering wheel assembly line, automobile brake assembly line, car seat assembly line, automobile transmission assembly line, automobile axle assembly line, car audio assembly line, automobile tire handling equipment, various automobile and component assembly, conveying equipment, etc.